Now that you have a
little bit better idea of what to expect in the book, let’s
get back to the main reason for this article. Let’s start with
a simple yet real example of what we are talking about here.
Jack had a small business. He had his doors open for about three
months and is selling about ten to fifteen bottles of product a
day. Enough sales to pay the bills, but that’s about all. But
today is different. Today he decides to do some advertising.
Again, the kind of advertising and how he came up with the ideas
are in the book, but you might imagine that it was creative and
different.
The advertising idea
worked and the next day he sold thirty bottles. Pleased with the
results, he decides to do it again. Again the ad scheme works
and the following day he sells fifty bottles. Keep in mind this
is a true story. So far so good, right? Jack thought so too. So
he decides that the advertising is working well, and he orders
double the amount of product from his supplier and increases
exposure in the ad. Again it works well and within ten days, he
is up to nearly two hundred bottles a day. Now some problems
start. First his supplier. He calls and asks them about their
capacity. "Not a problem," he is told. "We can
make as much as you want." said the supplier. Since Jack
invented the product and has a patent on it, he wasn’t too
worried about competition or someone else trying to horn in on
his action. At least at this stage of the game.
But there are now
personnel problems as well. He is not selling ten or fifteen
bottles a day anymore. Now he is selling nearly three hundred
bottles a day and most of it by mail. That means it’s more
than he and his wife can handle alone. He needs people to answer
the phones, to pack , address and mail product. He needs people
to enter names of customers into the computer data base and
people to process credit cards and checks. And he needs those
people immediately as orders are continuing to come in daily and
are growing in number and starting to stacking up. What’s
more, there will be three hundred again tomorrow. Maybe more!
And more the day after and more the day after. Are you beginning
to see the picture?
The solution was not
all that easy either. Think about. By the time you advertise for
help, interview possible candidates, possibly check references,
negotiate salary, have them give notice at their present job and
come to work for you, and even given that you did all that on
the fast track, you have piled up about four thousand more
orders and getting further behind everyday. Not a good situation
for a new employee to walk into on their first day on the job.
Then you call your
supplier back, who you will remember told you that ‘there is
no problem, they can make as much as you need,’ and tell them
that orders are up and you need want to be safe, so you want one
hundred thousand bottles by next Friday. You hear a funny
choking gasping sound and your trusted supplier tells you that
for an order that big, he would need about a month to fill it.
You remind him that he said, ‘no problem, all you want.’ He
says, we can do it, just not that fast. But the orders are
piling in now by the hundreds a day.
If you are thinking to
yourself, why not just stop advertising and slow it down, we can
tell you that Jack thought of that one. He did pull the ads, but
the orders didn’t slow down very much. Why? Well for a reason
and a goal that every sales organization hopes and prays for,
but seldom sees. After a couple of months of being in business
and selling Blue Stuff, the product was so good that the
re-orders started pouring in. And brother, did they pour in. A
bottle of Blue Stuff if used daily, as was the case by chronic
pain sufferers, needed to be replaced about every 30 to 45 days.
Re-orders were nearly eighty five percent of original of new
orders. That is an amazing fact in itself, and of course caused
more problems. Now people were calling and writing 24 hours a
day to get their Blue Stuff and Jack needed some professional
help in the way of answering phones, credit card handling and
shipping. Investigating companies who do that and choosing the
right one took more time. Time that Jack and his meager,
overwhelmed staff didn’t have.
Personnel problems
continued to plague Jack and his company. They needed help so
badly that Jack and his staff were literally stopping
pedestrians on the street and asking them if they needed a job.
Hiring people off the street can have it’s own problems.
Because manpower was needed so badly, the new recruits were
tossed into the fray with little or no training, that in itself
caused problems. In a given day perhaps 3,000 orders would come
in, but the staff could only process 2,300 of them. Afraid that
they would get in trouble for not getting all the orders out,
the staff would hide the remaining 700 orders with the intent of
getting them tomorrow. Problem was, there would be 3,300 orders
the next day, and the staff would again hide the unprocessed
orders.
After a few weeks of
this, Jack started getting calls from customers wondering where
their bottles of Blue Stuff was. It had been several weeks, and
nothing had arrived. Jack investigated and to his horror,
discovered nearly 10,000 orders hidden in drawers, file
cabinets, boxes and some orders even thrown away, because
employees feared getting fired for unfulfilled orders.
We are going to jump
ahead in this little story a bit and tell you that within a few
more weeks, Jack did choose a telemarketing firm who also
handled the credit card processing and he chose a separate
fulfillment company to handle the shipping. With those problem
now seemingly under control, Jack decided that it was time for
the next step up. So he re-started the advertising campaign,
this time on a national scale. Orders jumped to over five
thousand a day within a week.
Could his supplier
handle it? Yes, by that point, the supplier had caught on to the
increased numbers and were making plans to keep up. But they
were now making a critical mistake themselves. The orders were
coming so fast and frequently from Jack, that the firm doing the
manufacturing was having their own problems trying to hire staff
and keep up. They were managing to keep abreast of demand from
Jack, but the they had another worry. So much of their resources
were being used or spent on Blue Stuff manufacturing that they
were ignoring their other customers. Too much of the supplier’s
resources were being used in one place and they were falling
behind with their other customers.
Could the telemarketing
firm handle it as they said they could? No, they couldn’t!
Despite their repeated assurances that they could handle the
amount of business, as it turned out, Blue Stuff overwhelmed
their resources too! The telemarketers had over 50 phone
positions and nearly 500 incoming lines, but when Blue Stuff was
in its full swing advertising, 500 phone positions couldn’t
handle the work load at the peak times. Fulfillment did not seem
to be a problem, but that was about the only place that was not
in trouble. Fortunately, the fulfillment people had handled
large rush orders before and had a good idea of what to expect.
But when orders starting hitting 18,000 to 20,000 a day, even
they were strained a bit.
Blue Stuff even got
some personal attention from the Post Office. When the Oklahoma
City Post Office reported to Washington that one customer was
shipping in excess of 10,000 packages a day through Priority
Mail, the Postal Service sent several special agents from the
home office to make special arrangements for Blue Stuff’s
business. It got to the point that the Post Office just simply
sent a semi-truck once a day to pick up the orders from Blue
Stuff. That was this particular truck’s only mission.
And there is more, much
more. In one instance, when Jack changed credit card processing
companies, the growth of orders and money startled the new
credit card processor so badly, the company started to believe
that Jack must be involved in some kind of scam. In what the
card-processor called a ‘self-protection’ move, they
escrowed or confiscated is a better word, nearly half a million
dollars of Blue Stuff’s funds and refused to give it to their
customer. They just simply refused to pay Blue Stuff the money,
holding it against what they believe had to be the inevitable
incoming claims and massive returns. Of course that never
happened, Blue Stuff was legit, but imaging the grief that
caused Blue Stuff, having that kind of cash flow interrupted
without notice and without immediate recourse.
Are you getting the
picture? Unprecedented uncontrolled growth can be almost as
deadly as no business at all. So, do you really want all the
business you want? Probably so, but now you might have the idea
that controlled orderly growth is the right way to do things.
Even though you hear and read stories of phenomenal growth in
the business world, you can now see, that growth on such a scale
can bring some giant headaches.
The whole story of how
Jack McClung built his empire, sold as of today over $200
million worth of Blue Stuff product and solved most of the
problems the we have mentioned in this article are covered in
detail in the book. It’s a fascinating account of a man who
made and lost three fortunes in his life and went on to great
glory and later, unbelievable trouble with counterfeiters,
knock-off artists and even the Federal government. But, that’s
another story!